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Material efficient WAAM Steel Construction Details

 Material efficient WAAM Steel Construction Details
Author(s): ,
Presented at IABSE Congress: Engineering for Sustainable Development, New Delhi, India, 20-22 September 2023, published in , pp. 543-551
DOI: 10.2749/newdelhi.2023.0543
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With the new manufacturing process Wire Arc Additive Manufacturing {WAAM), it is possible to produce new shapes that previously could only be manufactured with a great effort. The energy- intensive...
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Bibliographic Details

Author(s): (Institute for Steel Construction and Materials Mechanics, Technical University of Darmstadt, Darmstadt, Germany)
(Institute for Steel Construction and Materials Mechanics, Technical University of Darmstadt, Darmstadt, Germany)
Medium: conference paper
Language(s): English
Conference: IABSE Congress: Engineering for Sustainable Development, New Delhi, India, 20-22 September 2023
Published in:
Page(s): 543-551 Total no. of pages: 9
Page(s): 543-551
Total no. of pages: 9
DOI: 10.2749/newdelhi.2023.0543
Abstract:

With the new manufacturing process Wire Arc Additive Manufacturing {WAAM), it is possible to produce new shapes that previously could only be manufactured with a great effort. The energy- intensive manufacturing process can be positively compensated by the sensible use in mainly material-saving components. In this article, the enormous potential is illustrated by the example of a conventional head plate. Here, 80 % of the material can be saved and waste is eliminated completely. The article furthermore presents the printing, the load-bearing tests and the numerical simulation of the novel structure. A homogeneous component behavior is shown, which can be predicted very well by finite elements.

Keywords:
optimization steel construction bolted connection additive manufacturing material efficiency WAAM Carbon Steel Head Plate